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Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT

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Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT

Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT
Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT

Large Image :  Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT

Product Details:
Place of Origin: China
Brand Name: Meilong Tube
Certification: ISO9001 : 2015
Model Number: 1 / 2 '' OD x 0.065 '' WT
Payment & Shipping Terms:
Minimum Order Quantity: 1000 meters
Packaging Details: Level wound coiled on spools/drums, and packed in wooden cases
Delivery Time: 7 days
Payment Terms: L/C, T/T
Supply Ability: 100 metric tons per month (including duplex steel tubing, nickel alloy tubing)

Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT

Description
Alloy: UNS S32205, Duplex 2205 Surface: Clean And Bright
Condition: Annealed Properties: Enhanced Tensile And Yield
Feature: High Pressure Tubing Application: Down Hole Hydraulic Control In Oil And Gas Wells
Standard: ASTM A789 Size: Tight Dimensional Tolerances
Encapsulation: TPV Test: 100% Length Is Hydraulic Tested
High Light:

Duplex 2205 Encapsulated Control Line

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Encapsulated Control Line 0.5in

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stainless coil tubing 0.065in

Duplex 2205 Capillary Tube Santoprene TPV Encapsulated Control Line 1 / 2 '' OD x 0.065 '' WT

 

Meilong Tube manufactures either welded or seamless hydraulic control lines for subsurface applications. Hydraulic control line is available in mainly five materials, varying wall thicknesses, and a wide range of working pressure ratings. The line is supplied on spools to exact length requirements. Upon request, it is pressure tested hydraulically, purged with nitrogen gas, or clean oil liquid, and sealed on both ends prior to shipping.

 

Welded hydraulic control line is floating plug drawn to ASTM specifications and is available in any length. Material types for hydraulic control lines include stainless steel TP316L which is suitable for sweet to moderately corrosive environments, Duplex stainless steel 2205, Super Duplex stainless steel 2507, nickel alloy Incoloy 825 and Inconel 625 are suitable for severely corrosive environments and high working pressures and temperatures. Control system fluids must be compatible with the environments and operating temperatures of the control line.

 

Control line encapsulation also is available, where requested, to provide additional crush and abrasion resistance during installation. The encapsulation material should be matched for compatibility with well fluids and temperature requirements.

 

The encapsulation of downhole components such as Hydraulic Control Lines, Single Line Encapsulation, Dual-Line Encapsulation (FLATPACK), Triple-Line Encapsulation (FLATPACK) has become prevalent in downhole applications. The overlaying of plastic provides several benefits that help to ensure a successful completion.

 

Encapsulation provides a protective layer to keep the lines from being scratched, dented, and possibly crushed while running in hole.

Encapsulation of several components (Flat Pack) provides a consolidation that will help reduce equipment and personnel that is needed to deploy multiple single components. In many cases, a flat pack is mandatory as rig space can be limited.

Encapsulation keeps from metal to metal contact.

Encapsulation can provide protection to underlying components while in hole such as a lines that can be across a sand face or possibly in contact with a high rate of gas.

 

FREE OF ORBITAL WELDS for TPV Encapsulated Control Lines

 

Hydraulic Control Lines depending on the length of the application are subjected to raw materials. Orbital welds have become unnecessary in our industry as well completions are often greater than the standard yield of a mill produced coil. Our seam-welded tubing production uses Tungsten Inert Gas (TIG) welding machines, and Laser Welding Machines. This process gives the operator the tools to perform a repeatable, high-quality weld. Our current equipment, together with cold-drawing machines allow us to produce OD Size ranges of 1/8” – 1” and Wall Thicknesses of 0.028” -0.095”. Common alloys for tubing products are 316L, 2205, 2507, 825, 625, and Monel 400.

 

NDT

 

We perform a variety of tests to validate the integrity of our products.

Eddy current test

 

Pressure Testing

 

Liquid - A variety of capabilities for different specification tubing.

 

Standard & Approvals

 

Control Lines are manufactured according to applicable ASTM standards for each specific material.

Tubes can be supplied flushed, filled, and filtered per client requirements and to the appropriate NAS/SAE standards.

 

Design & Construction

 

- Encapsulation for single line

- Encapsulation profiles to suit customer application

- Custom Line Marking

- Full range of application materials

 

Encapsulation Materials for Duplex Stainless Steel Control Lines

 

MSCL Name Industry Name Temperature Range Abrasion Resistance Resistance to Brines Resistance to Hydrocarbons
Nylon 11 Rilsan 11, Nylon 11, Polyamide -60ºС to 135ºС 5 3 5
Polypropylene Polyolefin -25ºС to 150ºС 3 5 3
TPE, TPR, TPV Santoprene -30ºС to 135ºС 3 5 3
PVDF Solef, Kynar -30ºС to 150ºС 4 4 5
ECTFE Halar -75ºС to 150ºС 5 5 5
ETFE Tefzel -100ºС to 150ºС 5 5 5
FEP Teflon -110ºС to 150ºС 3 5 5
MFA/PFA Teflon -110ºС to 250ºС 3 5 5

5 = Excellent 1 = Poor

 

Features of Encapsulated Control Line

 

Maximize protection of downhole line

Increase crush resistance during installation

Protect control line against abrasion and pinching

Eliminate long term stress corrosion failure of control line

Improve clamping profile

Single or multiple encapsulation for ease of running and added protection

 

Available Alloy Grades for Control Line Tubing Inside Encapsulation

 

Alloy Tubing

Hydraulic

Control

Chemical

Injection

Chloride Pitting /

Crevice Corrosion Resistance

H2S / CO2

Resistance

Chloride Stress Corrosion Cracking (SCC) Resistance UNS / ASTM Specification

Stainless 316L – 170 MPa min. yield strength

Seam-Welded Pressure Tubing

      S31603 / A269

Duplex 2205 – 485 MPa min. yield strength

Seam-Welded Pressure Tubing

S32205 / A789

Duplex 2507 – 550 MPa min. yield strength

Seam-Welded Pressure Tubing

S32750 / A789

Incoloy 825 – 240 MPa min. yield strength

Seam-Welded Pressure Tubing

N08825 / B704

Inconel 625 – 414 MPa min. yield strength

Seam-Welded Pressure Tubing

N06625 / B704

 

Standard Encapsulation Profiles

 

Round, Single Line Item Standard Dimensions
Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT 0 1/8’’ OD Line 0.250’’ (6.35 mm) Dia.
1/4’’ OD Line 0.433’’ (11.0 mm) Dia.
3/8’’ OD Line 0.535’’ (13.6 mm) Dia.
1/2’’ OD Line 0.660’’ (16.8 mm) Dia.

 

 

Square, Single Line Item Standard Dimensions
Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT 1 1/8’’ OD Line 0.250’’ x 0.250’’ (6.35 mm x 6.35 mm)
1/4’’ OD Line 0.433’’ x 0.433’’ (11.0 mm x 11.0 mm)
3/8’’ OD Line 0.535’’ x 0.535’’ (13.6 mm x 13.6 mm)
1/2’’ OD Line 0.660’’ x 0.660’’ (16.8 mm x 16.8 mm)

 

 

Rectangular, 2 Lines Item Standard Dimensions
Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT 2 1/4’’ OD Line

Width: 0.710’’ (18.0 mm)

Height: 0.410’’ (10.4 mm)

 

 

Rectangular, 3 Lines Item Standard Dimensions
Duplex 2205 Encapsulated Control Line Santoprene TPV 1 / 2 '' OD X 0.065 '' WT 3 1/4’’ OD Line

Width: 0.990’’ (25.1 mm)

Height: 0.410’’ (10.4 mm)

 

Duplex Stainless Steel 2205 Control Line Tubing Properties

 

Seam-welded & floating internal plug redrawn tubing. Supplied in the annealed condition

Continuous length without orbital joint welds

 

Alloy UNS O.D. W.T. Working Pressure Burst Pressure Collapse Pressure Test Pressure
inch inch inch Psi psi psi psi
Duplex 2205 S32205 1/8 0.125 0.028 15,544 41,704 15,544 17,400
Duplex 2205 S32205 1/8 0.125 0.035 19,430 52,130 19,430 21,025
Duplex 2205 S32205 1/4 0.250 0.035 9,715 26,065 9,715 10,875
Duplex 2205 S32205 1/4 0.250 0.049 13,631 31,784 12,821 14,500
Duplex 2205 S32205 1/4 0.250 0.065 18,076 40,182 15,824 19,575
Duplex 2205 S32205 3/8 0.375 0.035 6,492 22,226 6,786 7,250
Duplex 2205 S32205 3/8 0.375 0.049 9,082 25,230 9,156 10,150
Duplex 2205 S32205 3/8 0.375 0.065 12,056 29,302 11,629 13,050
Duplex 2205 S32205 3/8 0.375 0.083 15,382 34,858 14,087 16,675
Duplex 2205 S32205 1/2 0.500 0.049 6,815 22,574 7,095 7,250
Duplex 2205 S32205 1/2 0.500 0.065 9,038 25,172 9,126 10,150
Duplex 2205 S32205 1/2 0.500 0.083 11,540 28,536 11,217 13,050
Duplex 2205 S32205 5/8 0.625 0.049 5,446 21,147 5,785 5,800
Duplex 2205 S32205 5/8 0.625 0.065 7,213 23,038 7,492 7,975
Duplex 2205 S32205 5/8 0.625 0.083 9,229 31,216 9,288 10,150
Duplex 2205 S32205 3/4 0.750 0.049 4,534 20,265 4,887 5,075
Duplex 2205 S32205 3/4 0.750 0.065 6,020 21,738 6,344 6,525
Duplex 2205 S32205 3/4 0.750 0.083 7,684 23,560 7,919 8,700

 

Theoretical burst pressure based on minimum wall thickness, and minimum tensile strength

Theoretical collapse pressure based on minimum wall thickness, and minimum yield strength

Pressure rating at 100°F (38°C), neutral and static conditions

 

Contact Details
Suzhou Meilong Tube Co., Ltd.

Contact Person: Mr. John Chen

Tel: +8618551138787

Fax: 86-512-67253682

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