Nickel Alloy Tubing Encapsulated 316L Conductor with PP Insulation
Product Description:
Flatpacks from Meilong Tube TEC provide customers with a wide variety of configurations depending on downhole conditions. Our products include copper components, hydraulic control and chemical injection lines that can be color-coded and printed to facilitate installation. Given the production process is vertically integrated, TEC can provide fast delivery and rigorous quality control.
The tubing is crafted from an alloy tailored to the particular application and welded together longitudinally. It is then tested, drawn to size and accompanied with a data sheet for each tube. The combination of components in our products is virtually infinite and can also be made in splice-free custom lengths. Further, standard encapsulation sizes (11mm x 11mm square) are available to meet various downhole needs.
We can also supply composite cables using different combinations of electrical and optical components to suit particular applications.
Features:
Encapsulation, Insulation and Filler Materials contain a wide range of materials with a variety of generic names and trade names. The table below outlines the acronym, generic name, and trade name, as well as the specific temperature in which these different materials must be installed.
| Abbreviation |
Generic Name |
Trade Name |
Minimum Installation Temperature of Encapsulation Materials |
| ECTFE |
Ethylene Chlorotrifluoroethylene |
Halar ® |
-60°C |
| ETFE |
Ethylene Tetrafluoroethylene |
Tefzel ® |
-60°C |
| FEP |
Fluorinated Ethylene Propylene |
Teflon® FEP |
-100°C |
| HDPE |
High Density Polyethylene |
|
-40°C |
| PFA |
Perfluoroalkoxy |
Teflon® PFA |
-100°C |
| PA |
Polyamide |
Nylon |
-40°C |
| PP |
Polypropylene |
|
-10°C |
| PVDF |
Polyvinylidene Fluoride |
Kynar® |
-20°C |
| TPO-PP |
Thermoplastic polyolefin |
Santoprene® |
-20°C |
Encapsulation, Insulation and Filler Materials have diverse properties which are suitable for different types of tasks. It is dependent on the temperature and environment at hand, to determine which one of these materials should be used.
Technical Parameters:
Mechanical Characteristics for Alloy TEC, Cold Worked:
| Diameter |
Wall Thickness |
Stainless 316L |
Minimum Collapse |
Incoloy 825 |
Minimum Collapse |
Minimum Bend Radius* |
| inches |
inches |
psi |
psi |
inches |
| 0.125 (1/8) |
0.022 |
23,882 |
25,209 |
0.75 |
| 0.250 (1/4) |
0.028 |
16,371 |
17,281 |
1.50 |
| 0.250 (1/4) |
0.035 |
19,688 |
20,781 |
1.50 |
| 0.250 (1/4) |
0.049 |
26,173 |
27,627 |
1.50 |
| 0.375 (3/8) |
0.035 |
13,783 |
14,549 |
2.25 |
| 0.375 (3/8) |
0.049 |
18,739 |
19,780 |
2.25 |
Calculations based on minimum yield strength of 120,000 psi. All TEC tubing is oversized welded and drawn. Tubing can be custom printed with a variety of data including part number, serial number, sequential length and purchase order number.
*The bending radius indicated is in a static condition after final training at the termination. All bending must be performed using a tubing bender to ensure that the bending radius is uniform. While deploying into or out of the well, the minimum bending radius should be as large as possible.
Electrical Components
| TEC Style |
TEC 100 |
TEC 150 |
TEC 175 |
TEC 200 |
TEC 250 |
| Temperature Range |
-10 to 100°C |
-10 to 150°C |
-100 to 175°C |
-100 to 200°C |
-100 to 250°C |
| Filler |
PP |
PP |
FEP |
FEP |
PFA |
| Insulation |
PP |
FEP |
FEP |
FEP |
PFA |
Maximum Electrical Conductor Resistance @ 20°C (68°F)
| Conductor O.D. |
Solid Bare Copper |
7 Strands Bare Copper |
| AWG |
inches |
mm |
Ohms / kft |
Ohms / m |
Ohms / kft |
Ohms / m |
| 18 |
0.0403 |
1.02 |
6.52 |
21.4 |
6.66 |
21.8 |
| 17 |
0.0453 |
1.15 |
5.15 |
16.9 |
5.27 |
17.3 |
| 16 |
0.0508 |
1.29 |
4.10 |
13.5 |
4.18 |
13.7 |
| 15 |
0.0571 |
1.45 |
3.24 |
10.6 |
3.31 |
10.9 |
| 14 |
0.0641 |
1.63 |
2.57 |
8.45 |
2.62 |
8.62 |
| 13 |
0.0720 |
1.83 |
2.04 |
6.69 |
2.08 |
6.82 |
| 12 |
0.0808 |
2.05 |
1.62 |
5.31 |
1.65 |
5.43 |
| 11 |
0.0907 |
2.30 |
1.29 |
4.22 |
1.32 |
4.30 |
| 10 |
0.102 |
2.59 |
1.019 |
3.34 |
1.039 |
3.41 |
| 9 |
0.114 |
2.90 |
0.808 |
2.65 |
0.825 |
2.71 |
| 8 |
0.128 |
3.25 |
0.641 |
2.10 |
0.654 |
2.14 |
| 7 |
0.144 |
3.66 |
0.511 |
1.67 |
0.522 |
1.71 |
| 6 |
0.162 |
4.11 |
0.404 |
1.32 |
0.419 |
1.35 |
| 5 |
0.180 |
4.57 |
0.321 |
1.05 |
0.334 |
1.08 |
| 4 |
0.203 |
5.16 |
0.255 |
0.83 |
0.260 |
0.86 |
| 3 |
0.226 |
5.74 |
0.202 |
0.66 |
0.203 |
0.67 |
Applications:
In the oil and gas industry, the accurate measurement of pressure and temperature is a must for achieving optimal efficiency.
Measuring the variations in the pressure and temperature deep inside the hole is particularly tricky, and requires state-of-the-art technology.
Various tools are available today for measuring such parameters, and they must be precise for obtaining the most efficient results.
Customization:
Tubing Encapsulated Cable Customized Service
Brand Name: Meilong Tube
Model Number: 1/4''OD x 0.049''WT
Place of Origin: China
Certification: ISO9001
Minimum Order Quantity: 2 coils
Packaging Details: Wooden case
Delivery Time: In 7 days
Payment Terms: T/T, L/C
Supply Ability: 150 metric tons per month
Insulation Material: PP, FEP, PFA
Filler: PP, FEP, PFA
Tubing Condition: Cold Worked
Insulation Temperature: -10°C To 250°C
Tubing Material: 316L, Incoloy 825
Meilong Tube's Tubing Encapsulated Cable customized service provides you with the perfect solution for your special needs. We can provide you with stainless steel tubing encapsulated conductor, Incoloy 825 tubing encapsulated conductor, 316L tubing encapsulated conductor and PP tubing encapsulated conductor. The tubing condition is cold worked, and the insulation temperature can reach from -10°C to 250°C. The materials of the tubing can be 316L and Incoloy 825. The insulation material and filling material can be PP, FEP and PFA.
Support and Services:
Technical support and service for Tubing Encapsulated Cable:
- Provide technical support and service for Tubing Encapsulated Cable installation, operation, maintenance and troubleshooting.
- Provide timely and effective response to customer inquiries.
- Provide customer service and support on site or remotely.
- Provide software updates, bug fixes and compatibility improvements.
- Provide professional advice on product selection and usage.
- Provide training and technical support to customers.
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