Down Hole Encapsulated Control Line FLATPACK

Yellow Encapsulated Control Line for Down Hole Application In Oil And Gas Industry Round And Rectangular Section

Product Description:

Encapsulation of downhole components such as Hydraulic Control Lines, Single Line Encapsulation, Dual-Line Encapsulation (FLATPACK), and Triple-Line Encapsulation (FLATPACK) has become increasingly widespread in downhole applications. The wrapping of plastic provides a number of benefits that are beneficial for a successful completion.

Encapsulation forms a protective layer to prevent the lines from suffering damage from scratches, dents, and crushing during installation. Moreover, encapsulating several components (Flat Pack) reduces the amount of equipment and personnel that is required to deploy multiple single components. In many cases, flat pack is mandatory because of the limited space available on the rig.

Encapsulation is also advantageous as it avoids contact between different metals and shields underlying components such as lines that are exposed to sand or high gas levels. This limits the need for orbital welds, since completions are often longer than the typical yields of mill-produced coils.

At our company, we use Tungsten Inert Gas (TIG) welding machines and laser beam welding machines to maintain a high-quality weld that is repeatable. Our equipment, combined with cold-drawing machines allow us to offer tubing products with an OD Size range of 1/8” - 1”, and Wall Thicknesses of 0.028” - 0.095”. We can provide tubing products from a range of materials, such as 316L, Duplex 2205, Super Duplex 2507, Inconel 825, and Inconel 625.

Features:

The main objective of this project is to enhance downhole line protection, improve the crush resistance while it is being installed, and limit abrasion or pinching of the control line. Not only that, it aims to eliminate stress corrosion failure of the control line in the long run.

As for the clamping profile, it is also improved through this project. Besides, for better running and further protection, methods of single encapsulation or multiple encapsulation can be put into use.

Technical Parameters:

Applications:

We provide various services and components to ensure the smooth functioning of any technical systems. This includes down hole tubes, subsea umbilicals, process constructions, general control systems, steam supply lines, gas transport lines, and instrumentation services.

Down hole tubes refer to pipe and tubing that are used for drilling, extraction, and other operations in mining. Subsea umbilical’s are cables that are used for controlling and supplying power to underwater equipment. Process constructions involve the manufacturing of components for chemical and industrial processes.

General control systems involve the design, installation, and maintenance of electrical, mechanical, and computerized systems. Steam supply lines and gas transport lines are systems that involve the transfer of heat and gases. Instrumentation services are related to the designing and maintenance of devices such as transducers, sensors, and controllers.

Our skilled team provides all of these services, as well as all related components, which are of the highest quality and efficiency available on the market.

Customization:

Support and Services:

Encapsulated Control Line (ECL) provides comprehensive technical support and services for its products. Technical support is available through our online resources and customer service representatives. Our online resources include frequently asked questions, product manuals, tutorials, and product support forums. Our customer service representatives are available to answer any questions and provide troubleshooting assistance. Additionally, our technical support team is available to assist with product setup, installation, and software upgrades. We also provide training, warranty service, and software updates.