10000Psi Encapsulated Control Line Duplex 2507 FEP

Duplex 2507 FEP Encapsulated Injection Line with Close Dimensional Tolerance Working Pressure Above 10000 Psi

Product Description:

The encapsulation of downhole components such as Hydraulic Control Lines, Single Line Encapsulation, Dual-Line Encapsulation (FLATPACK), and Triple-Line Encapsulation (FLATPACK) has become prevalent in downhole applications. The overlaying of plastic provides several benefits that help to ensure a successful completion.

Encapsulation provides a protective layer to keep the lines from being scratched, dented, and possibly crushed while running in hole. Furthermore, encapsulation of several components (Flat Pack) provides a consolidation that will help reduce equipment and personnel that is needed to deploy multiple single components. In many cases, a flat pack is mandatory as rig space can be limited. Local regulations may require encapsulation to keep from metal to metal contact.

Moreover, encapsulation can provide protection to underlying components while in hole such as a lines that can be across a sand face or possibly in contact with a high rate of gas. Free of orbital welds, Hydraulic Control Lines, depending on the length of the application, are subjected to raw materials. Orbital welds have become unnecessary in our industry as well completions are often greater than the standard yield of a mill produced coil.

Modern tools enable the production of superior welded tubing. Our seam-welded tubing production uses Tungsten Inert Gas (TIG) welding machines and laser beam welding machines. This process gives the operator the tools to perform a repeatable, high-quality weld. Our current equipment, together with cold-drawing machines allow us to produce OD Size ranges of 1/8” – 1” and Wall Thicknesses of 0.028” -0.095”. Common alloys for tubing products include 316L, Duplex 2205, Super Duplex 2507, Incoloy 825, and Inconel 625.

Features:

Protecting downhole lines is of utmost importance and can be achieved by increasing crush resistance during installation. This can serve to protect the control line against abrasions and pinching. In addition, it can also be used to eliminate long-term stress corrosion failure of control line. Another measure that helps in the protection of downhole line is improving the clamping profile. There is also an option for single or multiple encapsulation, which can be beneficial for ease of running and added protection.

Technical Parameters:

Applications:

Down hole tubes are an essential part of the oil and gas industry today because they play an important role in extracting crude oil and natural gas. This type of tube is usually made of steel and can be used in drilling wells, or to transport oil and gas from other resources. Due to its durability and strength, these tubes provide reliable and effective operation for the energy industry.

Subsea umbilical’s are important in this field as well, allowing operators to manage and control offshore production processes that are located beneath the ocean surface. They provide flexibility and robustness for a variety of operations, including laying and maintaining pipelines, placing cable for power transmission, and supplying rig operation power and telecommunication.

Process constructions and general control systems both play an essential role in oil and gas operations. They are used to regulate pressure and temperature through the entire production line, ensuring that the process remains under control and that the extracted resources are delivered safely and efficiently. Moreover, these systems also play an important role in monitoring operations and maintenance.

Steam supply lines and gas transport lines require complex systems in order to operate safely and properly. These pipelines transport resources from point to point while containing pressurised fields. Specialised engineering and technologies need to be used in order to guarantee that the pipelines are structurally sound and can operate without failure.

Instrumentation & analytics play a key role in the oil and gas industry, allowing operators to analyse production processes as well as to identify any potential problems that may arise. This type of technology provides the operators with valuable insights into their operation, helping to maintain stable and safe operations.

Customization:

Support and Services:

Encapsulated Control Line (ECL) offers a comprehensive technical support and service program to ensure the highest quality of our products and services.

Our technical support team provides customers with up-to-date product information and advice, as well as troubleshooting assistance. Our team of highly trained professionals is available to help you with any technical questions or issues you may have.

We also offer an online resource center that includes a library of helpful documents, such as installation and user guides, product manuals, and other resources to help you get the most out of your ECL product.

In addition to our technical support and service, we also provide customers with a wide variety of training opportunities. We offer in-person training sessions, online tutorials, webinars, and more to help you become an expert on our products.

We strive to offer the best possible customer service and technical support experience. If you ever have any questions or concerns about our products or services, please don’t hesitate to contact us.